23 planned orders · 47h over 13 weeks · Huntsville, AL Mfg HCY (109)— derived from the engine's batch sizes and run cadence pulled by seasonal demand; no live work-order feed exists in the extract
Item / work center
Jun 29
Jul 6
Jul 13
Jul 20
Jul 27
Aug 3
Aug 10
Aug 17
Aug 24
Aug 31
Sep 7
Sep 14
Sep 21
Flex-SS-Line 1
1 line · 1 shift · 8h × 5d/wk · OEE 65% · 26h/wk effective
5%1h
21%6h
21%6h
8%2h
6%1h
14%4h
10%3h
21%6h
21%5h
—
39%10h
15%4h
—
810002163
5" DIA 25' LONG DF PRO BASIC KIT
810002157
4" DIA 20' LONG DF PRO BASIC KIT
810002173
6" DIA 25' LONG DF PRO BASIC KIT
810002397
5.5" DIA 25' LONG DF SW LENGTH
810002396
5.5" DIA 20' LONG DF SW LENGTH
810012525
2" Dia FSFLEX-35'
810002399
5.5" DIA 35' LONG DF SW LENGTH
810002160
4" DIA 35' LONG DF PRO BASIC KIT
810002165
5" DIA 35' LONG DF PRO BASIC KIT
810002172
6" DIA 20' LONG DF PRO BASIC KIT
810002175
6" DIA 35' LONG DF PRO BASIC KIT
810002174
6" DIA 30' LONG DF PRO BASIC KIT
810013329
6" Dia Top Cover Plate
810012524
2" Dia FSFLEX-30'
810002158
4" DIA 25' LONG DF PRO BASIC KIT
810003103
3" Dia FSFLEX-35'
810009376
4" Dia Flue Collar (JKB20027)
810002168
5.5" DIA 25' LONG DF BASIC KIT
810002398
5.5" DIA 30' LONG DF SW LENGTH
810002159
4" DIA 30' LONG DF PRO BASIC KIT
810012523
2" Dia FSFLEX-25'
810009375
3" Dia Flue Collar (JKB20026)
810002277
6" DIA 30' LONG DF PRO LENGTH
19 internal plants have demand plans but no routed work centers — their shop-floor schedules light up when their routings land (the same one-page workbook Huntsville filled in):
Grand Rapids, MI HCY (101)Englewood, OH HCY (103)Mexicali, MX HCY (107)Huntsville, AL DC HCY (110)Nampa, ID HCY (111)Turners Falls, MA HCY (114)Nobel, ON SLK (119)Prescott, ON SLK (120)Ojinaga, US SLK (122)Geneva, AL HCY (125)Dallas, TX HCY (127)North Las Vegas, NV HCY (136)Rutland, IL (HCY (137)Vacaville - Duravent IncDallas - DuraVent IncHuntsville - Duravent IncAlbany - Duravent IncLas Vegas - DuraVent IncLaval - Security Chimneys Intl
How this schedule is built: each routed item starts from a modeled position (safety floor + a phase of one batch — no on-hand feed exists), consumes the engine's seasonal weekly demand, and fires a planned order of its batch size whenever the position would breach the safety floor. Hours = cycle time × pieces + setups. Connecting the ERP work-order extract (Oracle EBS / SAP) replaces these with actual MOs — real statuses (released / started / complete) would then drive the kanban lanes.